It cost more to make the nylon gears they still machined teeth on the gears they just coated them with nylon,the issue was noise.And the ability to run tighter tolerance. The given reason for the nylon failure was chain stretch so the chain no longer meshed correctly with the nylon. I don't really believe that but that's what manufacturers state. You'll find nylon coated gears with the nylon chipped off and the chain still loosely on the sprockets,and still on time. If people would check timing gear stretch when doing cap and rotor,most of these woukd be caught. It's easy. Cap off roll the engine clockwise with a breaker bar, line up TDC on the timing tab. Put a finger on the rotor,pull the breaker backwards until the rotor moves. Look at the timing tab. More than 8 degrees,change timing set,it's stretched or the nylon is coming off.
These were off running engines,definitely would have failed a rotor test,a long time before this.People had probably bumped the ignition timing several times in the past never questioning,why is so far off? Why is it running bad? It's like the guys that add brake fluid when the light comes on,not looking for the real problem,or the it was just a blown fuse,without looking for why it blew.