NV4500 gear whine

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Ifyasquintitsmint

Full Access Member
Joined
Sep 7, 2022
Posts
60
Reaction score
30
Location
Denver
First Name
Chris
Truck Year
1984
Truck Model
K10
Engine Size
305
Tons of whine from my NV4500, wondering if people think it’s the normal “loud” NV4500 or if it needs a repair.

If it needs to be rebuilt any recommendations on kits? I’ve got the repair manual /a few YT videos doing tear downs.

I’ve no idea how to share videos here so here’s a YT link w the noise:
xc_hide_links_from_guests_guests_error_hide_media
 

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
1,804
Reaction score
3,166
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Check your transmission fluid level and all u-joints
 

Ifyasquintitsmint

Full Access Member
Joined
Sep 7, 2022
Posts
60
Reaction score
30
Location
Denver
First Name
Chris
Truck Year
1984
Truck Model
K10
Engine Size
305
Fluid was filled just prior to the video, I'm running Redline as I saw some people had success with it.

U joints seem good, but I've never checked Ujoints for play before
 

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
1,804
Reaction score
3,166
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
That does sound pretty rough the more i listen. When at a resting idling in N how much sound does the transmission make when letting out the clutch. Do you hear bearing noise then or is it pretty quiet like it should?
 

Ifyasquintitsmint

Full Access Member
Joined
Sep 7, 2022
Posts
60
Reaction score
30
Location
Denver
First Name
Chris
Truck Year
1984
Truck Model
K10
Engine Size
305
That does sound pretty rough the more i listen. When at a resting idling in N how much sound does the transmission make when letting out the clutch. Do you hear bearing noise then or is it pretty quiet like it should?

Its pretty quiet in neutral with the clutch out, the noise is only in gear and moving
 

SquareRoot

Full Access Member
Joined
Mar 18, 2017
Posts
3,701
Reaction score
6,696
Location
Arizona
First Name
Mike
Truck Year
85
Truck Model
K20
Engine Size
350
I just rebuilt a 4500 with premium parts from Torque king. Inspected and mic'd everything and put it together with perfection. Got it installed along with a new 205 T-case and took it for a spin. I was immediately disappointed. The noise was no better than the worn out 4500 that I replaced. I was at a loss because I knew for a fact it was put together right and everything was new. Internet research revealed no less than 50 threads about the exact same issue. The consensus is these transmissions are VERY noisy by design. The way the gears are cut, the extreme weight of the massive parts, a steel case and a huge countershaft full of gears that freewheel all contribute to the noise. Most folks, including myself, just accept it and move on. After I put in sound deadening material, insulation and new carpet it's livable. It does make me wonder if the first trans was actually bad now that I know even new ones are noisy as hell.
 
Last edited:

Ifyasquintitsmint

Full Access Member
Joined
Sep 7, 2022
Posts
60
Reaction score
30
Location
Denver
First Name
Chris
Truck Year
1984
Truck Model
K10
Engine Size
305
I just rebuilt a 4500 with premium parts from Torque king. Inspected and mic'd everything and put it together with perfection. Got it installed along with a new 205 T-case and took it for a spin. I was immediately disappointed. The noise was no better than the worn out 4500 that I replaced. I was at a loss because I knew for a fact it was put together right and everything was new. Internet research revealed no less than 50 threads about the exact same issue. The consensus is these transmissions are VERY noisy by design. The way the gears are cut, the extreme weight of the massive parts, a steel case and a huge countershaft full of gears that freewheel all contribute to the noise. Most folks, including myself, just accept it and move on. After I put in sound deadening material, insulation and new carpet it's livable. It does make me wonder if the first trans was actually bad now that I know even new ones are noisy as hell.
Yeah, I've heard these transmissions are pretty loud. I posted in a NV4500 page on FB and got conflicting responses there on if the sound warrantied a rebuild vs just a loud transmission. Does the video seem to portray my transmission as being roughly as loud as yours? I also have new sound deadening and new carpet over it, but theres a 6" square hole in the floor that I'm sure doesnt help.

I've driven a bunch of different manual transmissions and none sound like this so I just want to verify its good before I drive it 50 miles to get tuned.
 

SquareRoot

Full Access Member
Joined
Mar 18, 2017
Posts
3,701
Reaction score
6,696
Location
Arizona
First Name
Mike
Truck Year
85
Truck Model
K20
Engine Size
350
The whine isn't of concern, that's gear noise. Bearings failing have a scratchy, rough, grinding sound. I have over 1000 miles on mine and I just drained a fluid sample and it looks as good as new. The old trans had the GM unobtanium, $30/quart fluid in it and the new one is Redline. I noticed no difference in noise or performance (except $$$). How does yours shift? If it ever had conventional gear oil in it the carbon syncros are bad and will eventually make it impossible to shift.

Do you ever recall how loud the UPS/FedEx trucks used to be? Most of those had 4500's in them. Now it makes sense...lol.
 

Ifyasquintitsmint

Full Access Member
Joined
Sep 7, 2022
Posts
60
Reaction score
30
Location
Denver
First Name
Chris
Truck Year
1984
Truck Model
K10
Engine Size
305
It doesn't shift great, can take a bit to find the gear. Doesn't struggle to get into gear however.
 

SquareRoot

Full Access Member
Joined
Mar 18, 2017
Posts
3,701
Reaction score
6,696
Location
Arizona
First Name
Mike
Truck Year
85
Truck Model
K20
Engine Size
350
They make brass synchros. It probably won't shift butterfly smooth like the 4500 is known for but one could use regular gear oil in it. I'd bet that would reduce the gear noise drastically. It's just a labor intensive experiment to find out.
 

Forum statistics

Threads
42,136
Posts
909,958
Members
33,636
Latest member
ehef
Top