Intro from an old Assembly Plant guy

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Royal Sierra 454

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Hi Keith Seymore, this is Scott also form PY (67GP428). Awesome truck you have and great read!!! Do you know any history on the 76 Bicentennial GM trunks? I just bought a 76 GMC Royal Sierra 1/2-ton short bed and 454 air truck. I'm trying to get all the information of these trucks. One question if you know. Did the GMC trucks come with a different exterior Bicentennial paint scheme?
Thanks Scott
 

Soundmound

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So that leads us here: This is my '87 Chevy pickup, of which I am the original owner. In fact, I ordered this truck and followed it down the assembly line as it was being built on Monday September 29th of 1986. It was coming down out of paint and into the trim area at the beginning of second shift (about 4:30 pm). I picked it up there and followed the body through trim with no issues. When the cab and box were complete, I hopped downstairs to the engine line and followed it through the process (we changed out the oil filter and fixed a cross threaded dust cover bolt). By then the chassis had started on the rivet line; I followed the chassis, then the engine/chassis assembly down to body drop. Once the cab and box were set it's a straight shot down the final line to the end. During roll test the inspector wrote up an A/C charge (which I bought off on) and that the backup lights were not working. The lights were repaired on the "short line" repair line, after which I drove the truck myself off the line and over to the shipping building. I told "Lloyd" that this was my personal truck, left the plant at 1 am and by 5 pm that same day it was at Hank Graff Chevrolet in Davison, Michigan.

I owned this truck for two years in Michigan and then two years in Arizona. By then I had been promoted to a GM Company Vehicle driver and, not having need of this truck, sold it to my father - in - law. He owned the truck, in Arizona and Montana, until his passing last August (of 2008). Having bequeathed it to me, it's now back, cosmetically a little worse for wear when I got it but in great shape mechanically. I took the summer (from May to September) of 2009 to whip it back into shape.

So that makes me both the original and third owner (lol).

Here it is today (it's my daily driver):
Man! I can't even fathom ordering and following my rig down the line. It gave me the feels just imagining it... I would almost certainly be buried in it, no question.
 

Ken B

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Helluva Story
 

ChuckN

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Very cool story, Keith. I grew up just outside of Flint- we lived in Atlas. My dad drove car carriers out of Flint for Boutell and Ryder. About ten years before he passed, I went back home to help him get our old 3100 out of the shed and running again. We went to Burton Auto Parts for some stuff, and he took me on a tour back to Flint- it was crazy driving past all the fenced-off concrete slabs where the plants used to be.

I still have an old family friend (more like my brother from another mother) that works at the Milford proving grounds til this day- though he is expecting to retire at some point. Your story sure brought back some memories for me.
 

Keith Seymore

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Very cool story, Keith. I grew up just outside of Flint- we lived in Atlas. My dad drove car carriers out of Flint for Boutell and Ryder. About ten years before he passed, I went back home to help him get our old 3100 out of the shed and running again. We went to Burton Auto Parts for some stuff, and he took me on a tour back to Flint- it was crazy driving past all the fenced-off concrete slabs where the plants used to be.

I still have an old family friend (more like my brother from another mother) that works at the Milford proving grounds til this day- though he is expecting to retire at some point. Your story sure brought back some memories for me.
Thank you; I had two uncles that drove for Boutell: Uncle Hal and Uncle Joe.

Uncle Joe is the guy that loaned Mr Boutell the money to start the business.

Uncle Hal is the reason my family moved to Michigan from SE Missouri.

K
 

Keith Seymore

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Very cool story, Keith. I grew up just outside of Flint- we lived in Atlas.
Our paths may have crossed. We moved to Davison in 1969; mom still had that same house until earlier this year.

My homes during my adult life have been in Davisburg, Ortonville and now Clarkston, and we still do a lot of activities locally (Davison car show, Widetrackers activities out of Lapeer, Hadley Parade and such).

In fact, just the other day I drove up to grab some cream puffs from the Davison bakery. We used to stop and grab these to eat on the way as we walked to Jr High School.

;)

K
 

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Terry Wilkerson

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What a story.
Welcome from KC
 

ChuckN

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Our paths may have crossed. We moved to Davison in 1969; mom still had that same house until earlier this year.

My homes during my adult life have been in Davisburg, Ortonville and now Clarkston, and we still do a lot of activities locally (Davison car show, Widetrackers activities out of Lapeer, Hadley Parade and such).

In fact, just the other day I drove up to grab some cream puffs from the Davison bakery. We used to stop and grab these to eat on the way as we walked to Jr High School.

;)

K
I'd be surprised if we didn't cross paths at one point, especially if you ever went to the car shows down at the Sloan Museum, my dad used to take his '68 Vette every once in a while. At the very least, we are both clearly familiar with running up and down M-15 :)

Spent lots of time in Davison. Used to love going to Whitey's for Fish n' Chips.
 

Juggernaut

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Just found this thread and wow, you have had quite an experience at GM! Very interesting reading. One thing that caught my eye is that you were in on the design of the air intake system. I have a 94, C3500, 454 and I always wandered what the chambered air box on the intake pipe did. I assumed it was some type of resonator. Does it help, or hurt performance, gas mileage? Always wanted to hear the real story from someone who knows!
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Big Ray

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Very cool story. My Dad gave me his 87 he bought new.
He had a deer jump into the B pillar at 70 mph, gave it to me.
I had a grandma in a full size Mercury t-bone me. That rang my bell pretty good lol.
Finally put 250k miles on it, let my ex #2 have it when we split.

I bought a A833 for my K5, just have to go get it in Denver.
 

Keith Seymore

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I had a new reproduction window sticker made for the red truck.

This was done by [email protected]. We did everything we could to make it as accurate as possible, using the original invoice, original SPID, and other contemporaneous references.

K

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TotalyHucked

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That's cool! Would he do a "phony" one for guys like me just for fun? I've got a guy that'll do up the SPID any way I want but it'd be cool as hell to have the window sticker too
 

Keith Seymore

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By way of further detail:

I started my GM career at Chevrolet Flint Assembly, the plant that produced C/K pickups, Blazers and Suburbans, back in June of 1979 (pickups were built on Line 1; Blazer/Suburban were build on Line 2). As a GMI student (ie, "General Motors Institute" - GM's own college) we worked in every area of the plant, including Engineering, Specifications, Material, Production, Inspection, Maintenance, etc in order to provide a well rounded, cooperative work experience.

After I graduated with my Engineering degree my first "real" job was as a Production Supervisor, Line 1 (pickups) Fender Set area, second shift. My area started just after body drop and extended down to "hood set". We installed the fenders, batteries, manual shift levers and spare tires, and tightened down the box bolts (plus any body mount bolts the previous area missed!). I had 27 production operations on the line, plus a couple absentee replacements, a couple "Utility men", one repair man on each side of the line plus one Quality Man (which is your "right hand" man), for a total of about 39 hourly employees.

After doing that for a couple years, in 1986 I was able to move over into an Engineering/Assembly liaison position. In this role, the engineer travels from plant to plant, assisting in new product launches and resolving start up build issues. During this time I was able to travel to the other C/K plants, like Oshawa, St Louis, and Pontiac, becoming familiar with their build processes and the similarities/differences to the Flint plant.

Next, I moved to the GM Milford Proving Ground as a full vehicle Development Engineer, still associated with the C/K/R/V vehicle. One of the issues I worked on was the old "brake pull" issue, which some of you might remember (particularly bad on the straight axle Blazer). I used to bring customer vehicles on property to work on or travel to various dealerships around the country to fix trucks that they could not.

After three years at Milford I was fortunate enough to weasel my way to the GM Desert Proving Ground. During my four years at the Desert I was first a driveline development engineer for light truck and then a brake development engineer, still for truck.

My first Design/Release position was back here in Michigan in January of 1994. I was the Engine Air Induction DRE for the GMT800 program. The airbox I designed is still in use today.

By this time the organization had restructured from its previous "platform" organization into a "matrix structure". Most of the engineers became subject matter experts (ie, the tire/wheel guy would release tires across all GM model lines, as would the interior guy or the body guy) but a few of us became "Platform Engineers", staying with the respective models. During this time I was the vehicle engineer on the 2001 GMT820D and 2002 GMT820C (the Denali and Escalade), the 2003 pickup, wrote the original engineering plan for what would become the Hummer H2, the 2007 GMT900 SUVs and back to the 2008 H2 program. During this time I worked in every Full Size Truck assembly plant in North America, including the aforementioned Flint, Oshawa, St Louis and Pontiac plants, as well as Arlington, Janesville, Silao and Mishawaka. Finally, after 29 years and 7 months, I left the truck group and moved over to the Chevy Volt program, where I was the Assistant Program Manager (or Acting PEM) for the export models. I did that for four years and went back to truck, as a design/release engineer for the K2xx underbody structure (cab and box) and for the GMT610 program. That’s where I was working when I got enlisted into my current position, with the GM Performance Parts group in the Specialty Vehicle Organization.

As a result of a brief stint on the T1 program I have now worked on 6 generations of GM full size trucks.

K
I see that today is June 11th.

It was June 11, 1979 that I started with GM.

By way of review: retired from GM in February of 2019.

Started with Nissan in May of 2109, and retired (again) May 1st of 2025.

One month into being retired for reals -

:headbang:
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Broken85

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Wow! So you probably worked on building a few of our trucks!

Checking through my VIN's all of my trucks (2-1965's and 1-1981) were built in Fremont, CA. Plant.
You built mine in October of 1984!
 

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