Is this vapor locking, bad pump, or something else?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
I picked this truck up the other day and trying to drive it home I experienced something odd. It drove flawlessly from one station to the next 30 miles at 70+ mph. Killed it, filled it up and started to roll again. It pretty much died right out of the station and the line/filter were completely empty. Well loaded it on the trailer and drove on. Had to reset it down the road on the trailer and it fired right up. Took off and about 20 minutes in she died again acting like it ran out of gas. Loaded it up and headed home.

At home it started off the trailer and no issues. Yesterday I put a clear filter in place of the metal one so I could see what was up. It is barely pumping fuel when it gets hot. I made a trip around my country block out here and you can see it’s barely if at all pushing fuel.

xc_hide_links_from_guests_guests_error_hide_media

After sitting for 15-20 minutes while I was crawling around under it I popped up and the filter is completely full- not running



It has a new fuel pump but I’m going to pick up a new fuel pump and swap it.

You must be registered for see images attach
 

AuroraGirl

Full Access Member
Joined
Sep 8, 2019
Posts
10,710
Reaction score
8,239
Location
Northern Wisconsin
First Name
Taylor
Truck Year
1978, 1980
Truck Model
K10, K25
Engine Size
400(?), 350
I picked this truck up the other day and trying to drive it home I experienced something odd. It drove flawlessly from one station to the next 30 miles at 70+ mph. Killed it, filled it up and started to roll again. It pretty much died right out of the station and the line/filter were completely empty. Well loaded it on the trailer and drove on. Had to reset it down the road on the trailer and it fired right up. Took off and about 20 minutes in she died again acting like it ran out of gas. Loaded it up and headed home.

At home it started off the trailer and no issues. Yesterday I put a clear filter in place of the metal one so I could see what was up. It is barely pumping fuel when it gets hot. I made a trip around my country block out here and you can see it’s barely if at all pushing fuel.

xc_hide_links_from_guests_guests_error_hide_media

After sitting for 15-20 minutes while I was crawling around under it I popped up and the filter is completely full- not running



It has a new fuel pump but I’m going to pick up a new fuel pump and swap it.

You must be registered for see images attach
is there two filters in this fuel circuit?
The carb has a filter in the inlet.. check for it.

if so, the one there is not serving a purpose. But a picture of your current fuel pump would be helpful. And whats your gas cap like
 

Ricko1966

Full Access Member
Joined
Apr 11, 2017
Posts
9,940
Reaction score
19,069
Location
kansas
First Name
Rick
Truck Year
1975
Truck Model
c20
Engine Size
350
Drive it with the gas cap off,see if the problem goes away. Do a fuel pump pressure and volume test cold,and when you are having the problem,again with the gas cap off.
 
Last edited:

Sad Sack

Supporting Member
Supporting Member
Joined
Sep 3, 2024
Posts
2,621
Reaction score
5,493
Location
Nebraska
First Name
Goober
Truck Year
1985
Truck Model
C15
Engine Size
305
Or if after it dies, spray some starting fluid or pour some gas down the carb to see if it starts right up..
 

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
Or if after it dies, spray some starting fluid or pour some gas down the carb to see if it starts right up..
It does start off starting fluid

Drive it with the gas cap off,see if the problem goes away. Do a fuel pump pressure and volume test cold,and when you are having the problem,again with the gas cap off.
What you see is with both caps off. Will have to figure out how to get a fuel pressure gauge on this setup.

is there two filters in this fuel circuit?
The carb has a filter in the inlet.. check for it.

if so, the one there is not serving a purpose. But a picture of your current fuel pump would be helpful. And whats your gas cap like
There might be one on the carb, I am not familiar with them but I am not sure a second in line after the first one that is not getting fuel would be an issue. never know though.


Going to pull the pump and give it a good look as soon as I find a replacement and get it in hand.
 

AuroraGirl

Full Access Member
Joined
Sep 8, 2019
Posts
10,710
Reaction score
8,239
Location
Northern Wisconsin
First Name
Taylor
Truck Year
1978, 1980
Truck Model
K10, K25
Engine Size
400(?), 350
It does start off starting fluid


What you see is with both caps off. Will have to figure out how to get a fuel pressure gauge on this setup.


There might be one on the carb, I am not familiar with them but I am not sure a second in line after the first one that is not getting fuel would be an issue. never know though.


Going to pull the pump and give it a good look as soon as I find a replacement and get it in hand.
the fuel pump is drawing a vacuum on the fuel line from the tank, and its pushing the fuel through the filters to the carb. if the one in the carb is there ,its possibily contributing to it because a harder time to push through would mean resistance and i feel maybe that could lead to increased vacuum being applied, even minorly would be a lot of difference. But thahts why I asked WHAT your gas cap is. since you wont provide a photo of the pump or the gas cap im asking for a description., is there a vent in the center of it , or is it sealed (meaning you have a vacuum canister most likely..

Also love guns and roses
 

xm20k

Runs on 93 octane, caffeine, and spite
Supporting Member
Joined
May 26, 2025
Posts
1,109
Reaction score
2,847
Location
Girard, Ohio
First Name
David
Truck Year
78
Truck Model
c10
Engine Size
388
First thing I would do is pull the filter in the inlet on the carburetor. Circled here in red, probably plugged up. Put it back together without it and see what it does. you'd be surprised how many people don't know there is one in there, so it never gets changed.
You must be registered for see images attach
 

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
Had not been back around it yet-

Non canister and doesn’t look like it ever had one.

Gas caps were off in the video but here’s what they look like
You must be registered for see images attach

You must be registered for see images attach




And bottom of the pump. Looks like it has 3 connections.
You must be registered for see images attach



Canister location- well where one would be if it had one. Great place to store the leaky fluid bottles.


You must be registered for see images attach


Truck is a 78 and I’m pretty sure they swapped to doors in 79 so probably not the original bed/gas cap setup.
 

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
First thing I would do is pull the filter in the inlet on the carburetor. Circled here in red, probably plugged up. Put it back together without it and see what it does. you'd be surprised how many people don't know there is one in there, so it never gets changed.
You must be registered for see images attach

Honestly, I wouldn’t be surprised because I usually pull those old carbs off and box them. I’ve never bothered to take one apart.
 

AuroraGirl

Full Access Member
Joined
Sep 8, 2019
Posts
10,710
Reaction score
8,239
Location
Northern Wisconsin
First Name
Taylor
Truck Year
1978, 1980
Truck Model
K10, K25
Engine Size
400(?), 350
Had not been back around it yet-

Non canister and doesn’t look like it ever had one.

Gas caps were off in the video but here’s what they look like
You must be registered for see images attach

You must be registered for see images attach




And bottom of the pump. Looks like it has 3 connections.
You must be registered for see images attach



Canister location- well where one would be if it had one. Great place to store the leaky fluid bottles.


You must be registered for see images attach


Truck is a 78 and I’m pretty sure they swapped to doors in 79 so probably not the original bed/gas cap setup.
thats a 78? you have sealed gas caps(DO NOT USE TILL WE DETERMINE MORE)

if your gas tanks are 1978 original they may not have return lines and there may have been the intent for you to have a vent line filter on the tank and then a unsealed gas cap with a vent'


You must be registered for see images attach

Ignore the ghetto nature of this ... this si what your cap should have looked like assuming your bed came with doors, but I think your original bed would have been flush mounted with a body colored gas cap and the vent aspect of it would be not to look like mine here. but your truck had a different (83 ish plus bed?)
 

AuroraGirl

Full Access Member
Joined
Sep 8, 2019
Posts
10,710
Reaction score
8,239
Location
Northern Wisconsin
First Name
Taylor
Truck Year
1978, 1980
Truck Model
K10, K25
Engine Size
400(?), 350
Pretty sure your pump looks fine. its got a return line now you need to confirm the return lines run to the tanks in some fashion, so if your switching valve works, is yours a solenoid (which would require 2 of them to handle this) or motorized?
also the kinked metal hardline to the carb, thats going to restrict flow. how bad are those flat parts?
 

xm20k

Runs on 93 octane, caffeine, and spite
Supporting Member
Joined
May 26, 2025
Posts
1,109
Reaction score
2,847
Location
Girard, Ohio
First Name
David
Truck Year
78
Truck Model
c10
Engine Size
388
The correct type of gas cap and the pump would not have a return, sending units would be pickup and vent only.
You must be registered for see images attach


You must be registered for see images attach

You must be registered for see images attach
 
Last edited:

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
The correct type of gas cap and the pump would not have a return, sending units would be pickup and vent only.
You must be registered for see images attach


You must be registered for see images attach

You must be registered for see images attach

I feel you a little there except for it has the factory lines front to back with the third line. Nobody in their right mind even out of boredom would run a third line. My 78, 77, 79 small block trucks are setup as you have shown though.

a couple of sites show that the 3-outlet pump is the correct one.
You must be registered for see images attach



Going to work on getting the bed off to see what we have back there.
 

kkgp81

Supporting Member
Supporting Member
Joined
Jan 23, 2023
Posts
629
Reaction score
1,408
Location
Texas
First Name
Kelley
Truck Year
1978
Truck Model
K10
Engine Size
350
So bed is off and it’s a bit of wtf.

There is a pull from each tank, then what I think should be the return is ran from tank to tank. The vent is done the same way.

Man I love these old trucks and the WTF stuff that is done to them.

You must be registered for see images attach


You must be registered for see images attach



Pretty sure the culprit is in this photo. The vent and returns are going from tank to tank and nothing connects them to the return etc.
You must be registered for see images attach
 
Last edited:

texdave

Member
Joined
Mar 28, 2024
Posts
35
Reaction score
32
Location
Houston, Texas
First Name
tex
Truck Year
1976
Truck Model
C25 Suburban
Engine Size
454
For an additional data point: my 76 3/4 ton Suburban has a vented gas cap, a factory return line (& corresponding 3 line pump), and no evap canister. I believe most square body trucks and wagons above a certain weight (so most 3/4 and 1 ton) didn't have to have the evap system in place in the mid-70s but I could be wrong.

I would check:
- that the vent line is venting -- too much pressure can cause issues (no kinks, hooked up correctly)
- that the return lines look functional -- w/o a working return, vapor lock is more likely between the pump and the carb (hooked up correctly, soft lines aren't shot)
- that you're using the right fuel cap -- rockauto only shows vented caps for a 78 k30 for reference
- fuel volume when cold and again when it's hot/having issues -- you can disconnect the fuel line going into the carb and put it into a container then crank for 30s and measure
- the in-line fuel filter in the carb, making sure it's not clogged
 

Forum statistics

Threads
48,401
Posts
1,066,559
Members
42,779
Latest member
blue10
Top