Stepside bed refurbish

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
when I bought my 78k10 it came with a homebuilt flatbed on it I have never been fond of but it has served me well through the years. It also came with its original step side bed. Im to the point now I'm taking it apart a little at a time to clean and primer the parts and pieces. Also to fix any damage to it and make it right. The goal is to get it back on my frame at a primer stage at least so I can use the bed for tools and such and I already have a big 1 ton dually with flatbed to to flatbed things.
 

Attachments

  • 20250731_122232.jpg
    20250731_122232.jpg
    218.2 KB · Views: 64
  • 20250731_122246.jpg
    20250731_122246.jpg
    177.3 KB · Views: 62
  • 20250731_122250.jpg
    20250731_122250.jpg
    174.2 KB · Views: 56

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Im starting at the drivers corner. So far so good
 

Attachments

  • 20250731_141106.jpg
    20250731_141106.jpg
    166.4 KB · Views: 52
  • 20250731_141114.jpg
    20250731_141114.jpg
    145.4 KB · Views: 45
  • 20250731_141118.jpg
    20250731_141118.jpg
    160.9 KB · Views: 51
  • 20250731_142610.jpg
    20250731_142610.jpg
    127.2 KB · Views: 51

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
First area to fix is this. question is..is this a factory tac weld? In picture #4 and is that buldge factory too? All 4 corners have it so it looks factory.
 

Attachments

  • 20250731_145603.jpg
    20250731_145603.jpg
    111.3 KB · Views: 50
  • 20250731_145608.jpg
    20250731_145608.jpg
    122.9 KB · Views: 56
  • 20250731_145621.jpg
    20250731_145621.jpg
    109.7 KB · Views: 56
  • 20250731_145802.jpg
    20250731_145802.jpg
    110 KB · Views: 54

CalSgt

Full Access Member
Joined
Oct 3, 2021
Posts
2,289
Reaction score
5,527
Location
CA
First Name
Casey
Truck Year
1980
Truck Model
Chevy K-10 Custom Deluxe
Engine Size
350
IDK if the tack weld is factory but I don't recall seeing the bulge on my buddy's stepper... I'd gamble the bulge was from repeated use of rachet straps hooked to the end of the bedrail which is evident by the tweaked out lip on the bedrail.
 

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Here's from the other 3 corners. They all appear to be the same. Interesting
 

Attachments

  • 20250731_151606.jpg
    20250731_151606.jpg
    131.3 KB · Views: 61
  • 20250731_151621.jpg
    20250731_151621.jpg
    101.6 KB · Views: 53
  • 20250731_151628.jpg
    20250731_151628.jpg
    97.9 KB · Views: 49

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Nothing too bad really. One rust hole not too bad. Not very banged up on this side either. Im thinking about using some paint stripper on some of this. A friend said he would bead blast the steps for me in his blasting cabinet. Found this foam???
 

Attachments

  • 20250731_153351.jpg
    20250731_153351.jpg
    276.4 KB · Views: 64
  • 20250731_153401.jpg
    20250731_153401.jpg
    219 KB · Views: 59
  • 20250731_153408.jpg
    20250731_153408.jpg
    253.6 KB · Views: 57
  • 20250731_153643.jpg
    20250731_153643.jpg
    253.6 KB · Views: 61
  • 20250731_153445.jpg
    20250731_153445.jpg
    193.6 KB · Views: 47

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Thanks @bucket
Got some more time on it today Wire wheel Found a few rust holes but nothing too bad so far. I can easily patch those up.
 

Attachments

  • 20250802_180858.jpg
    20250802_180858.jpg
    163.2 KB · Views: 51
  • 20250802_181552.jpg
    20250802_181552.jpg
    147 KB · Views: 51
  • 20250802_181559.jpg
    20250802_181559.jpg
    179.9 KB · Views: 43

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Found it!!
If it had to be rusty I'm glad its where it can be fixed and hidden.
 

Attachments

  • 20250802_182247.jpg
    20250802_182247.jpg
    147.4 KB · Views: 51
  • 20250802_183425.jpg
    20250802_183425.jpg
    135.2 KB · Views: 53
  • 20250802_183431.jpg
    20250802_183431.jpg
    223 KB · Views: 57

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
Looks like it was glued/ sealed on with something. When the time comes What should I use for reassembly?
 

Attachments

  • 20250802_182241.jpg
    20250802_182241.jpg
    197.5 KB · Views: 40
  • 20250802_180904.jpg
    20250802_180904.jpg
    166.8 KB · Views: 41

CalSgt

Full Access Member
Joined
Oct 3, 2021
Posts
2,289
Reaction score
5,527
Location
CA
First Name
Casey
Truck Year
1980
Truck Model
Chevy K-10 Custom Deluxe
Engine Size
350
Looks like it was glued/ sealed on with something. When the time comes What should I use for reassembly?
I have no real experience with a stepper but if it were mine I’d get Everything ready for paint then reassemble and lay a bead of seam sealer on the top side. If you mask before the seam sealer you can smooth it out with a finger and pull the tape while it’s still flowing. It will level out the tape edges and look seamless.
 

squaredeal91

Full Access Member
Joined
Mar 10, 2023
Posts
3,118
Reaction score
5,891
Location
Cave junction Oregon
First Name
Greg bush
Truck Year
1991 SB
Truck Model
K30
Engine Size
5.9 Cummins 12 valve
I have no real experience with a stepper but if it were mine I’d get Everything ready for paint then reassemble and lay a bead of seam sealer on the top side. If you mask before the seam sealer you can smooth it out with a finger and pull the tape while it’s still flowing. It will level out the tape edges and look seamless.
Sounds good to me! I think ill do just that.
 

bucket

Super Moderator
Staff member
Moderator
Joined
Aug 3, 2010
Posts
35,425
Reaction score
44,732
Location
Usually not in Ohio
First Name
Andy
Truck Year
'77, '78, '79, '84, '88
Truck Model
K5 thru K30
Engine Size
350-454
I have no real experience with a stepper but if it were mine I’d get Everything ready for paint then reassemble and lay a bead of seam sealer on the top side. If you mask before the seam sealer you can smooth it out with a finger and pull the tape while it’s still flowing. It will level out the tape edges and look seamless.

GM put sealer on the fender, before assembly, where it meets the bedsides. Due to the close proximity of the fender and bed rail, there's really no access along the top.
 

Latest posts

Forum statistics

Threads
48,666
Posts
1,074,187
Members
43,340
Latest member
hauto85
Top