205 tcase help!!!

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Doug80

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Ok my tcase is leaking at the front output I already found the one seal I would need that is round but I need to know part numbers and names for the second one. It pretty much looks like a carb gasket that goes between the carb and the intake. Any info/help would be greatly appreciated.
 

MadOgre

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Ok my tcase is leaking at the front output I already found the one seal I would need that is round but I need to know part numbers and names for the second one. It pretty much looks like a carb gasket that goes between the carb and the intake. Any info/help would be greatly appreciated.

You can use a sheet of gasket material and use a small hammer to gently tap the imprint of the mating surface into the gasket material. Just keep tapping with the hammer and it will cut the gasket on the edge of the mating surface. You will end up with a perfectly matched gasket. Use a ball peen hammer to get the bolt holes.

I did this for my 4x4 adapter and it has never leaked.
 

highdesertrange

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why are you pulling the flange? leave the flange in place and just replace the seal. highdesertranger
 

Doug80

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Ok guys I got the gaskets and everything I need but I was wondering what is the tq for the nut that is on the shaft coming out of the tcase that holds the flange the driveshaft bolts to? Having issues finding it?
 

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