1985 C-30 454 Vaccuum line to AC/Heater Control

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DonnyLee

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Sandy, Oregon
First Name
Donny
Truck Year
1985
Truck Model
C30
Engine Size
454
Hi Guys, working on getting my AC vacuum line source hooked back up to the control panel on the dash 1985 454. The trouble I have is it appears the Vacuum line feed has been cut off coming through the fire wall and have a small stub of what I would describe as the size on like a plastic manual oil pressure size vacuum line size that is black cur off by a Former Owner. What is this suppose to look like? Is it possible to splice onto the small stub that is protruding out of the firewall? Or am I better off running a new line to the temp control. I guess I am asking is where would I either source a new correct line, or the bits needed to splice this, and then connect to the QJ Carb? And where would I source them? Thanks in advance for you input/help!
 

YakkoWarner

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Wolf
Truck Year
1989
Truck Model
R2500 Suburban
Engine Size
454
Mine broke off in about the same place (1989 w/454 instead of 1987 but don't think the HVAC controls changed much). I just used some small rubber vacuum line that fit snugly over the broken end - if you have enough of a stub sticking out maybe a little shrink wrap over it to help seal up. The previous owner may not have cut it - that plastic tubing gets really brittle over time, and with the temps in the engine bay of a 454 it eventually just breaks.

Ideally replacing the whole line would be the "right" way to repair it but would mean major tear-apart inside the cabin behind the dash. You can just use rubber vacuum line to go from the stub to the vacuum source on the intake (usually it involves a T connection of some sort and another line going over to the vacuum reservoir). When those plastic tubing lines break I always just use rubber vacuum hose, so much easier to work with.
 

75gmck25

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5.7
That is called hard/rigid vacuum line, and it is sold in two sizes. You can easily splice it with short sections of rubber line. This is one example https://www.dormanproducts.com/p-6924-47417.aspx .

They used to stock it along with the other Dorman products, but I haven’t looked for it recently. I also can’t remember exactly which of the two diameters is the best match to the original GM hard line.
 

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