Repair or Replace bedside

[Reno81K20]

This is what I have to deal with on my 81 K-20 4x4.

I need some expert input. Would I be better off buying a new bedside or could I get away with just buying some body patches and welding them in myself? Besides the rust, it looks like all the sheet metal is there. It would take me a year just to pound it back close to the way it looked new.

Any ideas as to which method I should use ?

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[foamypirate]

I'd go with cut and weld, if you are comfortable with doing it.

 

[CSFJ]

If there isn't any rust through, only surface, I would try to get it straightened before I cut original steel and patched it.

 

[carlgm]

If budget is not a big concern, get a new bedside.

 

[Georgeb]

I see the truck is in Nevada. That said, how available is a whole bed versus replacing the side? I can see replacing the side costing as much as another bed. But since you arn't in the rust belt like I am you coild probably get away with cutting that off and welding on a repair without too much concern in the rust department if it's done right.

 

[MadOgre]

If you can find a good OEM box and don't mind spending the money then you could go that route. The after market sides are not the same quality nor the exact same shape as an OEM one. They use thinner metal.

If you had some patience I would remove the box side from the truck and bang out that damage. If you go about it the right way and take your time you would be surprised how well you could bang it out. If you really took your time you wouldn't even need body filler unless it cracks and you need to weld it. Even then there are methods to bang it out with out the need for filler.

I always thought it was impossible to bang out dents fully until I watched I guy over in the UK on YouTube share some dent banging secrets and it works really well! Unfortunately I don't have the link but try searching YouTube for "banging dents" you probably will find his videos

The metal looks pretty solid there still so I would try that first. If it works out for you you wont spend anything but the cost of a few hammers and dollys

 

[Reno81K20]

Thanks for the input MadOgre. Im not in any rush on this truck, so this may be the best option.