Modifying Brake Pedal

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

custodian

Full Access Member
Joined
Apr 15, 2016
Posts
959
Reaction score
554
Location
Catawba
First Name
William
Truck Year
1973, 1985
Truck Model
C10
Engine Size
5.3 LS, 350
I know there are a few post on switching from the hydroboost to power brake boost.

I've purchased a power brake boost brake pedal from a C30 that had an AT and power brakes. I've looked at different post to see the differences between the hydroboost and power brake boost pedals.

The power brake boost pedal has the push rod pivot point in a different location than the hydroboost and also the brake light switch bracket.

Now my question/idea:

I was thinking about keeping my hydroboost pedal and just drilling a new hole for the push rod pivot point to match that of a power boost pivot point and will be able to keep my brake light/cruise control switch bracket in the original location.

Any thought?
 

skysurfer

Full Access Member
Joined
Oct 23, 2010
Posts
2,648
Reaction score
2,019
Location
west coast
First Name
John
Truck Year
1989 Suburban
Truck Model
V2500
Engine Size
5.7/TH400/NP241C
The pin for the push rod is swedged into position and you’ll have to do some grinding and use a bfh to remove it. Hope you can weld because I guarantee you’ll have a bad day if it comes out while driving.
 

Poppy 87

Full Access Member
Joined
Oct 19, 2019
Posts
1,074
Reaction score
1,923
Location
Bloomingdale GA
First Name
John
Truck Year
1987
Truck Model
R10 Silverado
Engine Size
305
I would imagine that if the length of pedal travel and pushrod angle don't vary too much it is worth a try especially if you have the "proper" pedal.
 

custodian

Full Access Member
Joined
Apr 15, 2016
Posts
959
Reaction score
554
Location
Catawba
First Name
William
Truck Year
1973, 1985
Truck Model
C10
Engine Size
5.3 LS, 350
The pin for the push rod is swedged into position and you’ll have to do some grinding and use a bfh to remove it. Hope you can weld because I guarantee you’ll have a bad day if it comes out while driving.

I can weld. I have both a wire and stick welder.
 

custodian

Full Access Member
Joined
Apr 15, 2016
Posts
959
Reaction score
554
Location
Catawba
First Name
William
Truck Year
1973, 1985
Truck Model
C10
Engine Size
5.3 LS, 350
I would imagine that if the length of pedal travel and pushrod angle don't vary too much it is worth a try especially if you have the "proper" pedal.

My pedal is the hydroboost pedal that came from the factory. Switching this thing from a diesel to gas has been a learning experience.
 

custodian

Full Access Member
Joined
Apr 15, 2016
Posts
959
Reaction score
554
Location
Catawba
First Name
William
Truck Year
1973, 1985
Truck Model
C10
Engine Size
5.3 LS, 350
I took apart the brake pedal today and found that the pivot pin in the C30 pedal I bought is the same centered position but up about a half inch. I don't believe I'll switch them out.

I also adjusted the push rod out as far as I could and did find that I had better brakes, booster still bad, motor speeds up when I press on the brakes. Maybe just needs a longer push rod.

I'll go back to the junk yard and get the push rod from the truck I got the pedal from. I "think" that it looked longer.
 

fast68chevy

I am the original fast68chevy
Joined
Oct 17, 2020
Posts
172
Reaction score
88
Location
LINCOLN IL
First Name
RANDY
Truck Year
1975
Truck Model
C20
Engine Size
350
you need a non hydro pedal.. and they are dirt common.. just go grab the right one from a truck, easy and cheap, i am looking for a hydro one.. wish could trade hmm.. once i find me a hydro unit and hydro style p/s pumpp too(two return lines into the back of pump reservoir) can i can though.
 

AuroraGirl

Full Access Member
Joined
Sep 8, 2019
Posts
9,209
Reaction score
6,193
Location
Northern Wisconsin
First Name
Taylor
Truck Year
1978, 1980
Truck Model
K10, K25
Engine Size
400(?), 350
you need a non hydro pedal.. and they are dirt common.. just go grab the right one from a truck, easy and cheap, i am looking for a hydro one.. wish could trade hmm.. once i find me a hydro unit and hydro style p/s pumpp too(two return lines into the back of pump reservoir) can i can though.
you could get a saginaw with no attached reservoir and a tank that has two inlets might be cheape
 

AKguy

Full Access Member
Joined
Feb 16, 2019
Posts
540
Reaction score
891
Location
Alaska
First Name
Randy
Truck Year
1981
Truck Model
K30 Crew Cab Silverado
Engine Size
460
Just going through the pedal swap thing here. Going from vacuum to hydro. Hydro pedal is longer, pin/holes different locations, rod “studs” different diameter.
You must be registered for see images attach
You must be registered for see images attach
You must be registered for see images attach
You must be registered for see images attach
You must be registered for see images attach
 

Forum statistics

Threads
42,116
Posts
909,459
Members
33,611
Latest member
RNFL
Top